In general:
The traditional squeegee does not allow a standardization in screen printing
processes. The effects of solvents and other ink ingredients change
the squeegee material permanently. The shore hardness of polyurethane
is reduced and causes the screen printing squeegee to loose flexibility, immediately influencing the
current printing angle and the set squeegee pressure. This makes it impossible to keep the initial
inking and the image definition constant over a print run. Thus,
screen printing will remain an experiment which is difficult to
reproduce.
To solve these crucial
problems, the RKS company has developed a squeegee system of its own, the well-known two-component product.
It consists of a hard-elastic carrier which provides a constant
printing angle, a uniform squeegee pressure and uniform flexibility. The second component,
a soft-elastic Vulcollan strip, exclusively uses its accurate "print
edge" to provide contact in the screen. It must adapt itself to the
different surfaces of the fabric and printing material in a sealing
manner such that a transfer of ink can occur. For the first time,
this combination ensures an absolute plane-parallel print edge. The
stable carrier blade excludes wavy printing streaks which frequently
occur when traditional material is used.
The RKS squeegee system is available in heights from 20 to 145
mm.
We can offer shore hardnesses
from 55° - 80° for the variety of screen printing applications. Except for the 55° shore variant, all other types are available with a
thickness of 6 and 8 mm. The two different
material thicknesses allow a very fine grading of the hardening effect the Vulcollan strips
provide.
Example: Thanks to the
hard-elastic carrier, 65° shore / 6 mm has a harder effect than 65°
shore / 8 mm.
We recommend
for:
coarse printing material / coarse fabric /
high inking 8 mm / 65° shore
accurate print applications with a high
accuracy fine coating / autotype
6 mm / 75° shore
If the flexibility of the RKS carrier blade is
too rigid for a special print application, we recommend the use of
the HF (high-flexibility) type of our program. This version provides
an RKS squeegee the carrier of which is more elastic and can be shaped.
The selection of the available shore hardnesses and dimensions are
offered in the same extent as for the standard RKS squeegee.
The optimum printing
angle of the RKS squeegee is 18°. The vertical is referred to as 0° by us. To increase the ink application, the print angle might be changed by 2° to a
maximum of 20°.
Function:
The RKS squeegee is an accurate tool and must be handled correspondingly.
Compared with a traditional squeegee, it requires less contact pressure for the same printing process. Therefore, an
optimum adjustment of the squeegee is crucial. Thus, adjust the squeegee parallel with the printing table
or the impression cylinder, respectively. Increase the printing
pressure parallel and in fine steps until a
printout is obtained. This adjustment needs
no correction. Even if it is replaced with an RKS squeegee of the same height, the same
print result is obtained without any
changes.
Never let the squeegee run without ink since the material will become too hot by this “dry run", and the print edge will
break off immediately, resulting in an
unnecessary squeegee grinding and a machine standstill. These costs can be avoided by careful
handling.
Also "non-stop printing"
will cause damage to the service life of all polyurethanes. We recommend a change of squeegees after 5 - 6 hours when ink
containing solvents is used, after 4 hours when UV ink is used. Having cleaned it thoroughly, let it exhale for
at least 12 - 24 hours prior to its next
application. In this way the squeegee material will always work within
a constant tolerance range. In addition, there is the danger that the printing edge will break off since it has
swollen by the solvent. |